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| Customization: | Available |
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| Manufacturing Process: | Sintered |
| Shape: | Flat-Shaped |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Precision Resin Diamond Wheels for Tissue Paper Machine Blade Sharpening and Maintenance
Our High-Quality Napkin Machine Grinding Wheels are precision-engineered resin-bond diamond and CBN abrasive tools designed specifically for the tissue paper converting industry. These wheels are optimized for sharpening, maintaining, and reconditioning cutting blades, perforation tools, and embossing rollers in high-speed napkin and tissue production lines. With exceptional wear resistance and cutting efficiency, they ensure minimal downtime, extended tool life, and consistent product quality in paper processing applications.
Advanced Abrasive Technology
Diamond Wheels: Ideal for sharpening carbide-coated blades and ceramic components.
CBN Wheels: Superior performance on high-speed steel (HSS) and alloy tooling.
High-Performance Resin Bond
Flexible bond system absorbs vibrations for smoother sharpening and reduced blade stress.
Thermal stability prevents overheating, preserving the temper of cutting tools.
Precision Engineering
Strict tolerances (e.g., ±0.05 mm) ensure uniform sharpening and repeatable results.
Balanced design minimizes vibration at high speeds (up to 3,000 RPM).
Customization Options
Grit sizes (#150-#800) for coarse reconditioning to fine polishing.
Dimensions tailored to fit napkin machine brands (e.g., Fabio Perini, PCMC, Toschi).
Bore sizes (20-50 mm) with adapter rings for universal compatibility.
Efficiency and Durability
5-10x longer lifespan than conventional alumina wheels.
Reduced dressing frequency for higher productivity in 24/7 operations.
| Parameter | Specifications |
|---|---|
| Abrasive Types | Diamond (for carbide) / CBN (for HSS) |
| Bond Type | Resin (Flexible and Heat-Resistant) |
| Grit Range | #150-#800 |
| Diameter Range | 100-300 mm (Customizable) |
| Thickness | 10-40 mm |
| Bore Size | 20-50 mm (With Adapters) |
| Max RPM | 3,000 RPM |
| Applications | Sharpening napkin machine blades, perforation tools, and embossing rollers |
Tissue Paper Converting:
Sharpening rotary blades for napkin folding, cutting, and perforation.
Embossing Roller Maintenance:
Reconditioning hardened steel or carbide embossing patterns.
Packaging Machinery:
Maintaining cutting tools in high-speed packaging lines.
Paper Mill Operations:
Slitter and rewinder blade sharpening for tissue and paper rolls.
Machine Compatibility
Compatible with tool and cutter grinders, surface grinders, and dedicated sharpening systems.
Ensure spindle alignment and clamping precision to avoid runout.
Coolant and Lubrication
Dry grinding is suitable for most paper machine tools.
For extended use, apply mist coolant to reduce heat and extend wheel life.
Grinding Parameters
Speed: 20-35 m/s.
Feed Rate: 5-15 µm/pass for fine sharpening.
Light pressure to prevent resin bond wear and blade damage.
Safety and Maintenance
Wear safety glasses and dust masks during operation.
Clean wheels with a nylon brush to remove paper residue and debris.
Industry-Specific Design: Optimized for tissue paper converting machinery.
Consistent Performance: Uniform abrasive distribution for repeatable sharpening.
Cost Savings: Extended service life reduces replacement costs and downtime.
Technical Support: Guidance on wheel selection and grinding parameters.
Samples: Available for testing ($20-$80/wheel based on specifications).
MOQ: 10 pieces for standard sizes; custom designs require higher MOQs.
Lead Time: 15-25 days for production.
Certification: Complies with ISO 9001 and industrial safety standards.
1. Why Choose Yaxin Superhard?
With a legacy of expertise dating back to 1997, we are a certified High-Tech Enterprise trusted by industry leaders like BYD, Gree, and Midea. Our operations are fully certified under ISO 9001, ISO 14001, and ISO 45001. We don't just sell tools; we deliver proven reliability and comprehensive solutions engineered to enhance your productivity.
2. What is your Quality & Warranty Policy?
We stand firmly behind our products with a comprehensive 2-year warranty against any manufacturing defects. Our commitment to quality is absolute, ensured by a rigorous management system that guarantees every tool we produce delivers consistent, high-performance results on your production line.
3. Do you offer free samples?
Yes, we do. For new partners, we believe the best way to demonstrate our value is through a small, complimentary sample package of our standard tools. For more specialized or high-value items, we recommend starting with a small trial order. We are so confident in our technology that we are happy to credit the cost of this trial order towards your first official volume purchase.
4. What are your payment and shipping terms?
We offer flexible payment terms to support our partners, including T/T (Bank Transfer) and PayPal. For shipping, we provide a full range of global logistics solutions-Sea, Air, and Land freight-and can work with your preferred freight forwarder to ensure fast, safe, and reliable delivery to your facility.
5. How do you package the products to ensure safety?
Our packaging process is meticulous. Each tool is first placed in its own box, carefully protected with anti-collision materials like bubble wrap. These individual boxes are then secured within a larger outer container. Depending on the order's weight and value, we use either heavy-duty, multi-layered cartons or sturdy wooden cases, ensuring maximum protection during international transit. Delivery is typically 3-30 days, confirmed based on your specific order.
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