OEM Factory Honing Wheels for VSD Dressing Systems Gear Tooth Flank

Product Description

Product Description

Product Overview

Vitrified Bonded Honing Wheels and Honing Rings are precision abrasive tools engineered for tooth flank honing of gears, splines, and powertrain components. Designed for use with VSD (Variable Speed Dressing) systems, these tools deliver exceptional accuracy, surface finish, and process stability in gear manufacturing applications. The vitrified bond provides rigidity, thermal resistance, and self-sharpening capabilities, making them ideal for high-volume production in automotive, aerospace, and industrial machinery sectors.

 

Key Features

1. Vitrified Bond Technology

   • Ceramic bond structure ensures high dimensional stability and wear resistance.

   • Controlled porosity facilitates coolant penetration and efficient chip evacuation.

2. Precision Tooth Flank Honing

   • Corrects gear micro-geometry, reduces noise, and improves load-bearing capacity.

   • Achieves surface finishes up to Ra ≤ 0.1 µm and profile tolerances within ±0.002 mm.

3. VSD Dressing System Compatibility

   • Optimized for variable-speed dressing processes to maintain precise wheel profile and sharpness.

   • Enables in-process dressing for consistent performance throughout the tool life.

4. Customizable Designs

   • Available as honing wheels (e.g., dish-shaped) or honing rings (cylindrical) for different gear types.

   • Tailored grit sizes (#200-#1200), diameters (50-300 mm), and bond hardness grades.

5. Efficiency and Durability

   • 3-5x longer lifespan than resin-bonded honing tools.

   • Reduced dressing frequency and downtime for higher productivity.

 

Technical Specifications

 

 

Parameter	Specifications
Product Type	Honing Wheels (Dish/Plate) / Honing Rings (Cylindrical)
Bond Type	Vitrified (Ceramic)
Abrasive Material	Diamond (for carbide/cermet) / CBN (for hardened steels)
Grit Range	#200-#1200
Diameter Range	50-300 mm
Thickness/Width	10-50 mm (Customizable)
VSD Compatibility	Yes (Optimized for Variable Speed Dressing)
Applications	Gear tooth flank honing, spline finishing, powertrain components

 

Applications

• Automotive Gears:

  • Honing of transmission gears, planetary gears, and synchronizer rings.

• Aerospace Components:

  • Precision finishing of turbine engine gears and landing system components.

• Industrial Machinery:

  • Spline and gearbox component honing for heavy equipment.

• Power Tools and Robotics:

  • Noise reduction and performance enhancement in precision gears.

 

Operational Guidelines

1. Machine Compatibility

   • Designed for gear honing machines with VSD capabilities (e.g., Kapp, Reishauer, Gleason).

   • Ensure spindle alignment and clamping precision to avoid runout.

2. Dressing Parameters

   • Use VSD system with diamond rollers or form dressers for profile maintenance.

   • Adjust dressing speed and feed rates based on wheel wear and material hardness.

3. Coolant and Lubrication

   • High-pressure oil-based coolants recommended for heat dissipation and debris removal.

   • Maintain coolant filtration (≤ 10 µm) to prevent wheel loading.

4. Process Optimization

   • Honing Speed: 500-2,000 RPM (dependent on gear size and material).

   • Feed Rate: 1-10 µm/pass for fine finishing.

   • In-Process Dressing: Schedule based on material removal volume.

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Company Profile

Why Choose Our Vitrified Honing Tools?

• Proven Performance: Optimized for VSD systems to ensure consistent gear quality.

• Custom Solutions: OEM/ODM support for specialized gear geometries and materials.

• Quality Assurance: ISO 9001-certified manufacturing with batch traceability.

• Global Support: Technical guidance for process integration and troubleshooting.

 

Ordering Information

• Samples: Available for testing and process validation ($80-$300/tool).

• MOQ: 5 pieces for standard sizes; custom designs require higher MOQs.

• Lead Time: 20-30 days for production (includes profile customization).

• Certification: Complies with ISO 9001 and automotive industry standards.

Packaging & Shipping

Certifications

Conclusion

Vitrified Bonded Honing Wheels and Honing Rings represent the pinnacle of gear finishing technology, combining advanced abrasive systems with VSD dressing compatibility to achieve unparalleled precision and efficiency. Their ability to enhance gear performance, reduce noise, and extend component life makes them indispensable for modern gear manufacturing. Contact us for technical specifications, custom quotations, or collaborative engineering support!

Tags: Vitrified Honing Wheel, Tooth Flank Honing, VSD Dressing System, Gear Honing Tools, Diamond/CBN Honing Rings, Precision Gear Manufacturing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAQ

1. Why Choose Yaxin Superhard?
With a legacy of expertise dating back to 1997, we are a certified High-Tech Enterprise trusted by industry leaders like BYD, Gree, and Midea. Our operations are fully certified under ISO 9001, ISO 14001, and ISO 45001. We don't just sell tools; we deliver proven reliability and comprehensive solutions engineered to enhance your productivity.
2. What is your Quality & Warranty Policy?
We stand firmly behind our products with a comprehensive 2-year warranty against any manufacturing defects. Our commitment to quality is absolute, ensured by a rigorous management system that guarantees every tool we produce delivers consistent, high-performance results on your production line.
3. Do you offer free samples?
Yes, we do. For new partners, we believe the best way to demonstrate our value is through a small, complimentary sample package of our standard tools. For more specialized or high-value items, we recommend starting with a small trial order. We are so confident in our technology that we are happy to credit the cost of this trial order towards your first official volume purchase.
4. What are your payment and shipping terms?
We offer flexible payment terms to support our partners, including T/T (Bank Transfer) and PayPal. For shipping, we provide a full range of global logistics solutions-Sea, Air, and Land freight-and can work with your preferred freight forwarder to ensure fast, safe, and reliable delivery to your facility.
5. How do you package the products to ensure safety?
Our packaging process is meticulous. Each tool is first placed in its own box, carefully protected with anti-collision materials like bubble wrap. These individual boxes are then secured within a larger outer container. Depending on the order's weight and value, we use either heavy-duty, multi-layered cartons or sturdy wooden cases, ensuring maximum protection during international transit. Delivery is typically 3-30 days, confirmed based on your specific order.