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| Customization: | Available |
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| Thickness: | Customized |
| Width: | Customized |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Sintered Diamond Single Pass Honing Tools are advanced abrasives designed for high-precision, single-pass bore finishing operations. These tools leverage sintered diamond abrasives bonded to a robust metal substrate, enabling exceptional durability, accuracy, and efficiency in honing applications. Ideal for hard materials like carbides, ceramics, and composites, they deliver superior surface finishes and dimensional accuracy in one pass, reducing cycle times and operational costs.
Time Savings: Single-pass operation slashes honing cycle times.
Cost Efficiency: Long tool life reduces frequent replacements and downtime.
Quality Assurance: Consistent results meet stringent industry standards (e.g., ISO 9001).
Technical Support: Expert guidance on tool selection and process optimization.
Customization: OEM/ODM services available for unique specifications.
Samples: Offered for testing and validation (e.g., ¥500-¥1500/tool).
Lead Time: 15-30 days for standard orders; custom designs may require additional time.
| Product name | Diamond Single Pass Honing Tool |
| Material | Imported diamond & CBN abrasive |
| thickness | Customized |
| width | Customized |
| grit | Customized |
| place of origin | Henan, China |
Single-Pass Efficiency
Achieves final bore size and surface finish in a single pass, eliminating multi-stage honing processes.
Reduces cycle times by up to 50% compared to conventional honing methods.
Exceptional Durability
Sintered diamond abrasives offer extreme wear resistance, providing 10-20x longer lifespan than conventional honing stones.
Maintains consistent performance even in high-volume production environments.
Precision and Consistency
Delivers tight tolerances (±0.001 mm) and fine surface finishes (Ra ≤ 0.1 µm).
Uniform abrasive distribution ensures predictable material removal and minimal bore taper.
Thermal Stability
Withstands high temperatures without degradation, minimizing the risk of workpiece thermal damage.
Suitable for both coolant-assisted and dry honing applications.
Customization Flexibility
Available in a range of grit sizes (#200-#2000), diameters (2-100 mm), and lengths.
Tailored for specific materials (e.g., tungsten carbide, alumina ceramics) and applications.
| Parameter | Specification Range | Notes |
|---|---|---|
| Abrasive Type | Sintered Diamond | Superior hardness and wear resistance |
| Grit Size | #200-#2000 | Fine to ultra-fine finishing |
| Bond Type | Metal Matrix (Sintered) | High rigidity and thermal stability |
| Diameter Range | 2-100 mm | Custom sizes available |
| Honing Length | 5-200 mm | Adaptable to bore depths |
| Operating Speed | 10-50 m/min | Optimized for single-pass honing |
| Applications | Carbide/ceramic bores, precision components | Aerospace, medical, automotive |
Automotive:
Fuel injector nozzles, cylinder liners, and precision valve guides.
Aerospace:
Honing turbine blade cooling holes, hydraulic components, and composite bores.
Medical:
Finishing surgical tool bores, implant components, and diagnostic equipment.
Electronics:
Precision bores in semiconductor manufacturing fixtures.
Machine Compatibility:
Designed for use with CNC honing machines, machining centers, and dedicated honing systems.
Coolant Recommendations:
Use high-pressure coolant for efficient chip evacuation and heat dissipation.
Feed and Speed:
Optimize parameters based on material hardness and bore dimensions.
Maintenance:
Periodic cleaning to prevent abrasive loading; no dressing required.
1. Why Choose Yaxin Superhard?
With a legacy of expertise dating back to 1997, we are a certified High-Tech Enterprise trusted by industry leaders like BYD, Gree, and Midea. Our operations are fully certified under ISO 9001, ISO 14001, and ISO 45001. We don't just sell tools; we deliver proven reliability and comprehensive solutions engineered to enhance your productivity.
2. What is your Quality & Warranty Policy?
We stand firmly behind our products with a comprehensive 2-year warranty against any manufacturing defects. Our commitment to quality is absolute, ensured by a rigorous management system that guarantees every tool we produce delivers consistent, high-performance results on your production line.
3. Do you offer free samples?
Yes, we do. For new partners, we believe the best way to demonstrate our value is through a small, complimentary sample package of our standard tools. For more specialized or high-value items, we recommend starting with a small trial order. We are so confident in our technology that we are happy to credit the cost of this trial order towards your first official volume purchase.
4. What are your payment and shipping terms?
We offer flexible payment terms to support our partners, including T/T (Bank Transfer) and PayPal. For shipping, we provide a full range of global logistics solutions-Sea, Air, and Land freight-and can work with your preferred freight forwarder to ensure fast, safe, and reliable delivery to your facility.
5. How do you package the products to ensure safety?
Our packaging process is meticulous. Each tool is first placed in its own box, carefully protected with anti-collision materials like bubble wrap. These individual boxes are then secured within a larger outer container. Depending on the order's weight and value, we use either heavy-duty, multi-layered cartons or sturdy wooden cases, ensuring maximum protection during international transit. Delivery is typically 3-30 days, confirmed based on your specific order.
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